Boxing not-very-clever-yet

Well, I’ve started. In between tulips and leaves (and a dragon – more of that some other time) I’ve taken time out to work on the kit that came with the RSN Introduction to Box Making course. The pre-cut mountboard pieces (and oh my goodness am I glad they are pre-cut; Heather Lewis’ book puts a lot of emphasis on how accurate the cutting has to be, a challenge I am happy to postpone) are to be covered with fabric using two methods: lacing (expected) and double-sided sticky tape (very much not expected). The latter method feels remarkably like cheating, but as fellow C&D students pointed out on our FB group, the tape is not what holds the box together; it just attaches the fabric to the card for long enough to be able to sew the various parts together. If after sewing things together the sticky tape stops sticking or even disintegrates entirely, it doesn’t matter. It is only if the fabric has embroidery on it that lacing is a better option because of the added weight.

As I want to practice both methods I’ve decided to stick the yellow fabric (which will cover all the inner bits) and lace the patterned green fabric (for the outer bits). And I started with four of the larger yellow pieces, trimming and pinching corners but still not getting them quite as neat as I’d like (Marlous – her of the Stitching Sheep – suggested an additonal small piece of tape to aid corner neatness which I will try next time).

A covered piece of card A slightly too bulky corner

Things I learnt from those four pieces: 1) don’t cut the fabric too large, it leaves flappy unattached bits at the back; 2) even though you’ve pulled the fabric taut, sometimes there are small bulges along the edge, but when using sticky tape you can reposition these; and 3) it is very, very tricky to get the fabric folded around the card on the grain! One of the difficulties is that when you have stuck down two opposing sides and you move on to the other two, their corners are already fixed so when you pull to get the fabric taut you only pull the middle, leading to the grain curving rather than sitting tidily and neatly on the edge of the card. My trusty fellow students on the FB group, especially those who have already done the Creative Box module of the Diploma, suggested starting with the shorter sides rather than the longer ones as I had done, so I’ll try that next time, together with pulling the first two sides out towards the corners (i.e. along the edge of the card) as well as out at right angles to the card.

Fabric cut too large flaps about on the back Small bulges on the edge A curved grain

Now I was planning to take this course at a leisurely, not to say glacial, pace. Cover a few bits of card, put them away, cover a few more a couple of days or a week later, and then when all 19 bits are covered start assembling. But Marlous advised a cover-and-stitch approach because the sticky tape does allow the fabric to relax after a while (lacing presumably not so much). Having read Heather’s book about box making I knew that generally you start by attaching two sides and a bottom; I’d covered two long sides plus the bottom and top, so just cover a short side and get started, right? Wrong. This particular box has a false floor, and the supports for it have to be attached to the insides first. So I quickly covered one of the long supports (too quickly – I pulled the fabric too much one way, resulting in a fraying corner; tchk!), measured out 2mm from the bottom and sides of the larger piece to pinpoint the position of the support, and set about attaching them to each other. Fortunately the frayed corner could be put right at the bottom where it will eventually be snuggled up against two other corners so the fraying can be neatly tucked away.

A fraying corner Measuring out the support's position

All sewing together on boxes like these is done using slip stitch, also known as ladder stitch – I prefer the latter name because it is so descriptive of what the stitch looks like before you pull it together (shown below mitring a corner on my RSN Jacobean piece). As I mentioned above, on a basic box you start by sewing two sides together, but on this one the first thing is to attach the false floor supports to the four interior sides of the box. This means attaching one bit flat on top of another, and I suspect this is more challenging than stitching two edges together at right angles – at least I hope it is, because I found it quite challenging to get neat! Generally I am quite good at ladder stitch, but on this first piece the stitching is much more visible than I had expected/intended/hoped, even though I tried to get my stitches as low on the support edge as possible, and as far in on the main fabric as possible. Oh well, as long as I see improvement on the next three supports, I’ll be satisfied – this is after all my very first attempt at this particular discipline, and as I always impress on my own students, if everyone produced a perfect piece the very first time they had a go, what would happen to the teachers smiley?

Ladder stitch Stitching as close to the bottom of the support as possible The first support attached

The videos that form the main part of the course are very informative and helpful, but I do find that I miss not having written instructions. To some extend Heather’s box making book fills that gap, but that doesn’t, of course, mention this particular box. However, underneath every video there is a summary of what is covered in it, and I’ve copied and pasted that into a document, tidied it up and printed it out, so that as I am stitching away I can have a quick look at what I’m supposed to do next and how to do it without having to fire up the laptop. Most of those next steps will be yellow and not very exciting to look at – apologies for some rather monochrome updates! But I hope to get on to the floral fabric in the not too distant future.

Printed instructions and a lot of yellow

2 comments on “Boxing not-very-clever-yet

  1. Golly! I, too, like ladder stitch. I find I can do it quite loosely and then tighten it up gently. I found that useful when putting together the Zoe box from Faby Reilly, with its 90 degree corners.

  2. Yes, it is one of my favourite stitches in mending too – a really useful one to have in one’s arsenal!

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